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AP Flex-Flo™ Systems (chart below)

The SMARTflex Flex-Flo Control Unit from AP incorporates all of the timers switches and sensors required to efficiently and effectively operate your feed delivery system in one compact pre-wired unit.

The Maximum Run Timer prevents costly feed spills and auger wear by shutting down the feed system if it operates longer than the programmed run time.

The Cumulative Run Timer provides a management tool by recording and displaying the auger run time to give an indication of the feed consumption.

The On Delay Timer delays the start of the feed system to prevent the Flex-Flo system from short cycling causing excessive motor wear.

The pre-wired and pre-mounted Proximity Sensor has six programmable sensitivity settings to adapt to a variety of applications and feed types.

A large Digital Display with LEDs indicate the status of the Flex-Flo system and displays the alarm codes.

A simple Push Button Interface is used to program and clear the timers and re-set the alarms.

An Audible Alarm sounds if the Flex-Flo System is shut down as a result of the maximum run time being exceeded or if the control unit becomes plugged with feed.

A separate Sealed Plastic Enclosure is provided to house the feed system relay and provide ample room for electrical connections.

The Heavy Duty Discharge Funnel molded from high­impact polypropylene features an oversized outlet to prevent feed bridging.

Specifications  
Power 208-240 volt Single Phase Only
Relay 25 Amp
Max. Run Timer Adjustable for 0 Sec.-99 Hrs. 59 Min.
On Delay Timer Adjustable for 0 Sec.-99 Hrs. 59 Min.
Cumulative Run Timer Maximum Accumulation of 99 Hrs. 59 Min.
Sensor Adjustment Six Programmable Sensitivity Settings
A Retrofit Kit is available to update your existing AP Flex-Flo or other flexible auger feed delivery system to a SMARTflex.    

 

UNIVERSAL SENSOR

AP's Universal Sensor is truly universal, it adapts to control voltages from 24 to 240 volts and can operate either normally open or normally closed. This switch utilizes technology that is not sensitive to changes in temperature or humidity eliminating the need for a sensitivity adjustment. The convenient push button interface allows you to quickly and precisely program an on delay from one second to three hours to prevent short cycling of the feed system. LEOs indicate the status of the switch at all times.

The Universal Sensor is available pre-mounted and pre-wired in the Flex-Flo control unit. This control unit features an oversized outlet to prevent feed bridging.

PRECISE CONTROLSFlex-Flo PRECISE CONTROLS

AP offers both drop tube and hopper level switches

as automatic shut-off options. Both units are located at the last feeder in the line. Drop tube switches and hopper level con­trols are also available with an optional proximity style switch with time delay.

 

KWIK-ATTACH DROP KIT

The Kwik-Attach drop kit installs quick and easy and attaches securely to avoid feed spills. The Kwik-Attach drop kit allows for complete clean out of feed and can be adapted with actuators for remote operation.

MAXIMUM RUN TIMER

AP's Maximum Run Timer prevents costly feed spills and auger wear by shutting down the feed line if the system operates longer than the pro­grammed run time. An indicator light alerts you to why the system was shut down. The reset button allows the auger to be restarted after the problem has been corrected. This run timer can be easily adapted to any flexible auger system.


Flex-Flo™ Specifications

Nothing beats AP's Flex-Flo™ feed delivery system in flexibility and adaptability. Using PVC tubing as the carrier of feed not only provides flexibility in facility design, but reduces dust, provides protection against insect and rodent contamination, and reduces stressful operation noise.

AP Flex-Flo Systems
Wear Resistant Elbows
For moving feed up in the air and around corners, Flex-Flo™ tubing is available in specially formed elbows with increased wall thickness on the elbow for strength and wear resistance.
Thicker Inner Wall

 


Flex-Flo™ Models

Both tubing and augers are available in a variety of models. Whether its ground feed, crumble feed, mash, high moistures corn, shelled corn or pellets, AP has the transport system to fit your needs. Flex-Flo ModelsFor corn up to 27% moisture and other hard to flow materials, the Flex-Flo™ High Roughage system utilizes a combination of a Model 300 (75mm) auger in a Model 350 (90mm) tube. For pelleted feeds, a specially designed auger is available for Model 300 Flex-Flo™, which increases the tolerance between the tube wall and auger. This increased tolerance prevents auger plugging and damage to expensive pelleted feeds.

Belt Drive Unit
Belt Drive Unit
As with the direct drive unit, AP's belt drive unit features an easy to access maintenance port and automatic overheat shutoff in the event of feed backup in the line.

PVC Tubing
Special Blend

AP's polyvinyl chloride (PVC) tubing is extruded and formed in our own facility, to exacting standards and under our own quality control. Blended PVC allows us to formulate the optimum compound for UV stabilization, strength and wear resistance.
Quality Auger
Quality Auger

AP augers are coiled in-house from high tensile steel ... and AP uses wire which is flattened prior to hardening, providing for a more consistent, high quality product.

 
Efficient Power

The Flex-Flo™ auger is driven by a 1/3 to 1-1/2 horsepower, totally enclosed, fan cooled motor at a standard 358 RPM (other speeds are available for special applications).
Flex-Flo Drive Units
Whether direct or belt driven, the drive system includes an easily accessible maintenance port ... a safety back-up switch which automatically stops and restarts the motor if for any reason feed backs up in the line (a readily visible warning light comes on to notify you that this is occurring) ... and an automatic thermal shutoff switch which allows you to restart the system when the motor has cooled off.) All electrical connections are made in a plastic, water resistant control box.

90 Degree Access Extension Hoppers90 Degree Access Extension Hoppers
AP's Flex-Flo™ PVC tubing is capable of spanning distances of up to 150' with most models and 250' with the 220 Model (See Specs). For applications requiring distances greater than the standard length of any given system, extension hoppers are available that can expand the delivery range to practically any distance and can provide access at 90 degrees from the main line.
 
   

 


AP Flex-Flo Specifications

Model

Tube
Diameter
O.D.

Tube
Corner
Radius

Maximum
Single System
Length

Motor Sizes
at Max.
Length
(Horsepower)
Capacity
(lbs./minute
at 40 lbs.
per cu. ft.)
Max.Extension
Length (at
Motor end of
first system)
220 2-1/4" 5' / 10' 250' 1/2 15 300
300 3" 5' 200' 1 50 240
HR 3-1/2" 5' 150' 1 50 180
350 3-1/2" 5' 150' 1 100 180
500 5" 6' *150' 1-1/2 220 *180
*For high moisture corn, reduce system length by 50%.

 
Extension Hopper

Extension Hoppers
For applications requiring distances greater than the standard length of any given system, extension hoppers are available that can expand the delivery range to practically any distance and can provide access at 90 degrees from the main line.

 

 
040-0246 M220 pvc tube coupler
040-0246 M300 pvc tube coupler
040-0276 M350 pvc tube coupler
040-0306 M500 pvc tube coupler
040-0423-020
relay w/ 110v coil
040-0425-030
relay w/ 220v coil
040-0387-30
relay for Smart-Flex (4 pole St No 240V)
Old Style

040-0218 M220 anchor bearing
040-0262 M300
anchor bearing
040-0292 M350
anchor bearing
040-0320 M500
anchor bearing
New style

040-0263 M300 anchor and bearing assembly
040-0291 M350
anchor and bearing assembly
669-1000
1/4" x 3 1/2" S.S. screw hook
040-0410
15oz bottle gear oil 80W-90
040-0411
pinion gear 1/2" dia. bore for 1/3, 1/2, and 3/4 hp motors
040-0412
pinion gear 5/8" dia. bore for
1, 1 1/2hp motors
040-0409
4.81:1 ratio gear reducer (358rpm)
040-0409-05
11.1:1 ratio gear reducer (156rpm)
040-0409-08
gear reducer (250rpm)
040-0425-1
220, 300, 350 power head drop
040-0425-2

power head drop
w/prox hole for Smartflex
040-0310-10
M500 power head drop

040-0404 1/3HP, 60HZ Auger Drive Motor
040-0405 1/2HP, 60HZ Auger Drive Motor
040-0406 3/4HP, 60HZ Auger Drive Motor
040-0407 1HP, 60HZ Auger Drive Motor
040-0408 1 1/2HP, 60HZ Auger Drive Motor

w/gearboxes
040-0413 direct drive power unit
w/358 gear box
040-0414 direct drive power unit
w/358 gear box
040-0415 direct drive power unit
w/250 gear box
040-0416 direct drive power unit
w/358 gear box
040-0417 direct drive power unit
w/250 gear box
040-0418 direct drive power unit
w/358 gear box
040-0418-1 direct drive power unit
w/250 gear box
040-0419 direct drive power unit
w/358 gear box
040-0419-1 direct drive power unit
w/250 gear box

 


© 2007 Lange Ag Systems
193 County Road NE
Willmar, MN 56201
Phone: 800.479.0243
Fax: (320) 231-1471
info@langeagsystems.com